From individual circuit boards and sensors to complete sensitive electronic machines — we engineer ESD-safe packaging systems that protect the product and its components against electrostatic discharge, shock, and environmental exposure.
Electronic components and assemblies are among the most damage-prone items we package. The threats are layered: static discharge can silently destroy a component before it ever ships, physical contact on leads or connectors causes damage that only surfaces at test, and transit shock or vibration can crack solder joints or dislodge precision parts with no visible sign of impact. We engineer packaging that addresses all three — static-shielding barriers, ESD-safe foam carriers profiled to hold components clear of sensitive surfaces, and custom outer systems that absorb and distribute shock across the full distribution cycle.
A customer needed to ship multiple circuit boards in a single container — consolidating boards without allowing board-to-board contact, lead damage, or connector interference. Each board required individual protection, and the pack had to survive standard transit handling without internal shifting or stack collapse.
We designed a die-cut anti-static foam insert profiled with individual pockets — each sized to the board footprint and depth so boards sit flush without pressure on leads or connectors. The foam holds each board separately, eliminating contact between units. The foam block nests into a corrugated outer container that closes securely for transit. The system is repeatable and reloadable — boards may be extracted individually without disturbing adjacent units.
Send us the component, a spec sheet, or a drawing — we'll engineer packaging that meets ESD, shock, and environmental requirements from unit pack through shipping container.