Application · 04

Electronic
Components Packaging

From individual circuit boards and sensors to complete sensitive electronic machines — we engineer ESD-safe packaging systems that protect the product and its components against electrostatic discharge, shock, and environmental exposure.

Electronic Components Packaging
Electronic Components Packaging

Electronic components and assemblies are among the most damage-prone items we package. The threats are layered: static discharge can silently destroy a component before it ever ships, physical contact on leads or connectors causes damage that only surfaces at test, and transit shock or vibration can crack solder joints or dislodge precision parts with no visible sign of impact. We engineer packaging that addresses all three — static-shielding barriers, ESD-safe foam carriers profiled to hold components clear of sensitive surfaces, and custom outer systems that absorb and distribute shock across the full distribution cycle.

ESD/Static Control
MIL-PRF-81705 & A-A-59136
Static-shielding bags and ESD-safe foam carriers — primary defense against electrostatic discharge.
Shock Isolation
Custom Foam
Precision-cut foam systems hold assemblies without contact on connectors or component leads.
Compliance
MIL-STD-2073
Packing methods and marking documented to standard — traceable from fabrication through delivery.
Past Performance

Military Medical Testing Equipment

Program Overview

Challenge

Package sensitive military medical testing equipment containing dense, fragile electronics — protecting against shock, vibration, and ESD damage while enabling efficient loading and unloading in operational environments. Every unit required documented pre-shipment verification before leaving the facility.

Approach

Custom crate constructed from structural wood, precision-cut foam inserts, specialty plastic panels, and CNC machined components — all sized and engineered to the equipment footprint. A built-in loading ramp enables controlled roll-on access, eliminating lift risk during handling. A multi-layer cushioned base isolates sensitive electronics from transit shock and vibration. Each completed crate undergoes a rigorous 23-point inspection — covering structural integrity, foam fit, hardware fasteners, sealing, and labeling — before release for shipment.

Program Specifications

  • ProductCleated Plywood Crate w/ Foam
  • ApplicationMilitary Medical Testing Equipment Transport
  • ConstructionWood, Foam (Anti-Stat & Repro), Specialty Plastic & CNC Machined Parts
  • FeaturesCushioned Multi-Layer Base System, Integrated Roll-On Ramp, & Peep Hole
  • Quality23-Point Quality Verification
  • Design SourceProduct-Based Design
Ready to work

Have a component or
need an ESD-safe
solution designed?

Send us the component, a spec sheet, or a drawing — we'll engineer packaging that meets ESD, shock, and environmental requirements from unit pack through shipping container.

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